Chemical-free standard
100% food-grade binders
Pure potato starch binder only. Zero barium nitrate, zero sodium nitrate, zero chemical accelerants — so nothing carcinogenic comes off the coal and into the food.
0 chemical additives
Company & eco-infrastructure
The only fully integrated coconut charcoal manufacturer in India
From coconut shell collection to activated carbon, briquette manufacturing and BBQ grill assembly — Flareon Briquettes controls 100% of raw material quality.
Manufacturing pillars
Three things competitors outsource. We own all three.
UV solar drying yard
55,000 sq. ft UV covered yard
Natural solar drying under UV-trapping sheets. Multi-day slow drying prevents internal micro-cracks — which is what gives the briquette its long, steady, non-spitting burn.
55,000 sq. ft
Clean renewable power
3.5 MW captive windmills
We generate 3.5 MW of wind energy against a combined plant draw of 2.8 MW. Every container that leaves Palladam is manufactured carbon-negative.
3.5 MW vs 2.8 MW draw
End-to-end process — briquettes
Landfill shell to sealed carton
Four controlled stages. Nothing sub-contracted, nothing chemically accelerated.
01Raw shell recovered
Coconut shell waste upcycled straight out of the landfill stream.
02Crushing & carbonising
Controlled pyrolysis tuned for high fixed carbon.
03Potato starch binding & compacting
High-density hydraulic pressing into pillow, hexagon and cube.
04UV solar drying & packing
Multi-day UV drying, then poly-bag sealed against sea humidity.
End-to-end process — activated carbon
Shell char to filtration-grade carbon
The second line off the same raw material: activation, milling and testing before a sack is sealed.
01Shell char selection
High fixed-carbon shell charcoal graded and screened before activation.
02Steam activation
High-temperature steam activation opens the internal pore structure.
- 03
Milling & sieving
Milled to powder or granular mesh grades and sieved to specification.
04Testing & packing
Iodine value checked, then sealed into 25 kg moisture-barrier sacks.
Sustainability impact
Carbon-negative by design
Every tonne of Flareon coconut shell charcoal briquettes displaces wood charcoal that would otherwise come from felled trees. Production runs on captive windmill power — 3.5 MW generated against a 2.8 MW plant draw — so the surplus alone makes this export line carbon-negative before a single briquette leaves the yard.
5,000 MT
Annual export output
3.5 MW
Captive windmill power generated
0.7 MW
Surplus power banked / exported (3.5 MW − 2.8 MW draw)
100%
Agricultural waste feedstock, zero deforestation
Renewable feedstock
Shell waste from working coconut plantations — a by-product stream, never a felled tree.